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How can potato chip packaging achieve high efficiency and precision?

2025-02-07

Potato chips are fragile, irregularly - shaped foods with significant weight differences.Meanwhile, over - packaging or under - packaging should be avoided to prevent affecting product sales and the consumer experience. This demands extremely high precision and stability from the packaging equipment. Traditional manual packaging or simple weighing equipment can hardly meet these requirements. They are not only inefficient but also prone to weight deviations, resulting in inconsistent product quality.

 

The Multihead Weigher is a contemporary weighing device fitted with high - accuracy weighing sensors, a smart control system, and sophisticated algorithms. As the name suggests, the multi - head weigher features multiple heads, which means it utilizes a combination of several weighing buckets. Each weighing bucket can perform weighing independently, allowing the multi - head metering weigher to precisely weigh a large amount of materials in a brief period. Additionally, the Multihead Weigher Machine has a very broad range of applications and is simple to operate.

 

Before officially operating the multi-head scale for potato chip packaging, the operator needs to carry out a series of preparatory work. First of all, according to the packaging specifications and weight requirements of potato chips, detailed parameters are set on the operation interface of the control system. These parameters include the preset target weight of each bag of chips, the range of weighing accuracy, the allowed error range, and the packaging speed.

 

Multihead Weigher

 

After setting the parameters, you can start the weighing device. At this time, the potato chips are evenly distributed to each weighing bucket through the feeding device such as the vibrating tray. It is the same new concept of the vibrating tray role is to allow potato chips evenly distributed to avoid the material accumulation lead to weighing error. After the chips one enter the weighing bucket, the high precision weighing sensor can measure the weight of the material in each weighing bucket in real time, report these data to the control system at the same time.

 

After the control system receives the weighing data, it uses its built-in intelligent algorithm to quickly calculate the weighing bucket combination that is closest to the preset weight. The system quickly selects the optimal combination from multiple buckets to ensure that the weight of the material released is as close to the preset value as possible each time.

 

Upon calculation of the best combination, the chips in the weighing trays are freed simultaneously onto the packaging line. Machines on the packing line will quickly wrap, seal and label the chips, a complete packaging process. From the chips into the weighing bucket to the completion of the packaging, this whole process usually takes only a few seconds, effectively improving the efficiency of production.

 

zipper sealing machine

 

So, not only does this multi-head working mode guarantee super high consistency of each bag of potato chips weight, the continuous packaging is also realized, which greatly enhancing the production efficiency. Relative to the traditional artificial weighing and packing in a variety of ways, Multi head weighter machine can not only reduce the work intensity, improve the characteristics of limit labor work even, also can improve the precision, consistency of the packaging.

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